Recreated view of OXSEA tanks in an immersion test chamber, based on photographs from our factory.

Safety, from the workshop to the water.

Safety starts
long before
you enter
the water.

From materials to testing, discover the steps behind your next dive.

Go behind the scenes

Immersion test chamberImage recreated from our factory photographs

A small tank.
High expectations.

Safety begins with design, is checked through testing and continues with your preparation. Follow the journey, from a metal component to entering the water.

Recreated view of metal valve components arranged in rows on a production table.
Valve components after production.Recreated image

01Materials and components

Trust is built.
Piece by piece.

Before it becomes an air supply, a tank is a set of components that must work together.

A 6061 aluminum body, a regulator, seals and a pressure gauge. Each part plays its role; precision and assembly bring them together as a complete system.

What this means for you

The quality of the body matters. The quality of the connections and assembly matters just as much.

Explore this step in detail

OX500, OX1000 and OX2000 tanks use a 6061 aluminum body. Around it, the valve, seals, regulator and pressure gauge each have a specific role: containing the air, preventing leaks, making breathing possible and allowing you to monitor pressure.

For the OX500, the manufacturer’s documentation describes a one-piece 6061-T6 aluminum body, CNC machining and a corrosion-resistant finish. Precise components lay the groundwork for quality assembly.

Recreated view of the high-pressure bench with an OXSEA tank body connected to the equipment above its reservoir.
High-pressure test bench.Recreated image

02Withstanding pressure

Hold the air.
Test the strength.

Air is stored under high pressure. The tank body must be designed to withstand that load.

Pressure test benches examine the equipment’s strength under load. OXSEA tanks are designed for a working pressure of 200 bar, which must be respected when refilling.

What this means for you

A test pressure never authorizes overfilling. Always refer to the limit stamped on the tank and its user manual.

Explore this step in detail

OXSEA documentation specifies a working pressure of 200 bar. The factory images show a high-pressure test bench and an immersion test chamber: separate systems for examining how components and equipment behave under load.

Take a closer look

Recreated view: Close-up of the tank mounted on the high-pressure bench.
The tank body on the test bench

Close-up of the tank mounted on the high-pressure bench.

Recreated view: Assembled tanks in a water-filled pressure test chamber.
Equipment under water

Assembled tanks in a water-filled pressure test chamber.

Recreated view of OXSEA tanks and their fittings immersed in a leak-test bath.
Leak testing by immersion.Recreated image

03Leak prevention

Air should stay
where it belongs.

A reliable air supply also depends on the seals, fittings and every connection point.

Immersion helps reveal bubbles that may indicate a leak at a seal, fitting or regulator. The focus is on the assembled equipment.

What this means for you

Before each outing, any leak or unusual pressure loss means keeping the equipment out of service and contacting support.

Explore this step in detail

Immersion makes bubbles that may indicate a leak visible. This check complements the inspection of the body by focusing on the assembled equipment: valves, fittings, hoses and regulator, depending on the model.

Recreated view of an OXSEA tank with an external regulator connected to a breathing performance test bench.
Measuring the operation of an external regulator.Recreated image

04The regulator and airflow

From the tank
to your next breath.

The regulator connects pressurized air to your breathing.

On the test bench, regulator operation and airflow are examined. The regulator’s role is to deliver air at a pressure suitable for breathing.

What this means for you

Difficult breathing, free-flowing air or unusual operation must be addressed before the equipment is used again.

Explore this step in detail

The benches shown measure regulator operation and airflow behavior. Setups with integrated and external regulators are examined with their own connections. These measurements focus on how air is delivered, beyond the strength of the tank itself.

Take a closer look

Recreated view: An OX500 setup on the breathing performance test bench.
The integrated regulator

An OX500 setup on the breathing performance test bench.

Recreated view: Fittings and regulator connected to the test bench instruments.
Airflow behavior

Fittings and regulator connected to the test bench instruments.

Recreated view of two OXSEA tanks placed in a salt spray chamber.
Exposure in a salt spray chamber.Recreated image

05Salt and environmental conditions

Thinking about the sea.
Long before you reach it.

Salt, moisture and temperature changes are part of life for marine equipment.

Salt spray on one side, temperature and humidity on the other: these tests study how equipment responds to environmental stresses.

What this means for you

These tests do not make equipment immune to salt. The rinsing, drying and maintenance specified in the user manual remain essential.

Explore this step in detail

The salt spray chamber exposes equipment to a salt-laden atmosphere to study its response to corrosion. Climate chambers examine temperature and humidity conditions. Two complementary types of testing, addressing two different stresses.

Take a closer look

Recreated view: A tank with an external regulator in a climate chamber.
Temperature and humidity

A tank with an external regulator in a climate chamber.

Recreated view: A tank with an integrated regulator in the same type of climate chamber.
Another configuration

A tank with an integrated regulator in the same type of climate chamber.

Recreated view of an OXSEA package secured to a transport vibration test table.
Packaging test on a vibration table.Recreated image

06Protection during transport

Its journey starts
before yours.

Between the workshop and your first outing, packaging has a role to play too.

Vibration and drop tests put the package under stress to examine the protection provided by its packaging. Safety matters during transport too.

What this means for you

On delivery, inspect the package and equipment. Any deformation, impact or damaged part calls for a check before the equipment is put into service.

Explore this step in detail

The vibration table puts the package under stress to study its behavior during transport. The drop tester examines the protection provided by the packaging during an impact. The aim is to assess the product and packaging together, beyond the tank on its own.

Take a closer look

Recreated view: OXSEA packaging positioned on a drop tester.
Packaging strength

OXSEA packaging positioned on a drop tester.

Testing, clearly explained.

The 14 images on this page were recreated from our production and testing photographs. They illustrate the equipment and the purpose of the checks; they are not test reports or certificates.

A photograph cannot establish a test pressure, duration or result. For the markings and documents applicable to your tank, our team can help using your model and serial number.

Ask about my equipment

The next part is up to you.

Built with care.
Used with care.

Factory testing and good practice go together. OXSEA tanks are designed to be accessible to everyone, with no training required. Caring for your gear and preparing every dive remain essential, even close to the surface.

Before your first dive

No training is needed. Read your model’s user manual and watch its tutorials to get to know your equipment. If you have any doubt about your health, seek medical advice before use.

Explore OXSEA School

Before every outing

Check the equipment and air reserve. Plan your outing with a buddy, based on water conditions. Advertised air time remains an estimate.

Find my user manual

Every refill, every return

Refill with breathing air, compatible equipment and the specified pressure. Follow your user manual for filtration, rinsing, drying and storage.

Understand refilling and maintenance

Breathe normally underwater.
Never hold your breath while ascending.

Understanding helps you prepare

Safety deserves
clear answers.

Pressure, breathing, refilling, maintenance or travel: find answers to the questions that matter, before and after you buy.

The tank and its testing

Why are OXSEA tanks made of aluminum?

OXSEA documentation specifies a 6061 aluminum body. This material combines mechanical strength with low weight. Tank quality also depends on manufacturing, testing and maintenance. Aluminum is not immune to corrosion: rinsing, drying and inspections remain essential, especially after use in salt water.

What pressure should I follow when refilling?

The stated working pressure for OXSEA tanks is 200 bar. Always check the markings and user manual for your model, as well as the compatibility of your refill equipment. A pressure used on a test bench is never a filling instruction. Do not exceed the permitted pressure, and monitor refilling according to the manufacturer’s procedure.

Check my tank’s user manual
Am I breathing air directly at 200 bar?

No. The 200 bar figure is the storage pressure inside a full tank, not the pressure of air delivered directly to your mouth. The regulator reduces this pressure to supply air at a pressure appropriate to the surrounding water. Proper operation and maintenance are therefore essential. Difficult breathing or abnormal airflow requires an inspection before the equipment is used again.

How does a leak check differ from a hydrostatic test?

A leak check looks for leaks. A hydrostatic test subjects the tank body to pressurized water in a dedicated facility to check its behavior under a defined protocol. These checks address different questions and complement each other. They replace neither inspecting the condition of your equipment before use nor the periodic checks applicable to your tank.

Can a pressurized tank burst?

Yes, a rupture is possible: compressed air stores energy. Design, testing, respecting the permitted pressure and maintenance help prevent this risk. Never exceed the specified pressure, and protect the tank from impacts and high heat. If there is any damage, corrosion or leak, keep it out of service until it has been inspected. No device can guarantee zero risk.

Does the safety disc eliminate every overpressure risk?

The disc is a protective device included in the equipment’s design; it does not make a tank risk-free. It does not allow you to exceed the permitted pressure or ignore an impact, leak or overheating. Do not modify it. If something is wrong, stop using the equipment and ask support for advice. Never work on pressurized equipment.

Have equipment checked
Does every tank undergo all the tests shown?

OXSEA states that every tank is individually checked before shipping. This does not mean that each unit undergoes every test illustrated. Production checks and qualification tests serve different purposes; the latter may involve samples or a configuration. To learn about the documented checks for your model, contact our team with your tank’s model and serial or batch number.

Request documents for my model
How can I check compliance for my model?

Identify your tank’s model, markings and serial or batch number. You can ask OXSEA for the user manual and compliance documents for that reference. A standard or declaration must be linked to the product it covers: a test photograph or logo is not enough to establish compliance across an entire range.

Request documents for my model

Preparing to dive

Do I need training to use a mini tank?

No. OXSEA tanks are designed to be accessible to everyone, with no training required. Before first use, read your model’s user manual and watch its tutorials: assembly, checks, refilling and maintenance. Taking care of your gear remains essential, even with a small tank and close to the surface.

Continue preparing with School
How deep can I go with my tank?

Follow the most restrictive limit set by your exact model’s user manual and the conditions of the outing. Tank capacity in liters or stated air time does not define an authorized depth. Shallow water does not rule out pressure-related injuries. If your model’s limit is unclear, have OXSEA confirm it before entering the water.

Check my tank’s user manual
Why must I never hold my breath while ascending?

As you ascend, pressure decreases and the air breathed underwater expands. Holding your breath can cause a serious lung injury, even close to the surface. Breathe normally, never hold your breath and follow the ascent instructions in your user manual. This essential habit must be understood and applied on every dive.

Can I rely on the advertised number of minutes?

Advertised air times are estimates: up to 8 minutes for OX500, 15 minutes for OX1000 and 25 minutes for OX2000. Depth, exertion, breathing and conditions affect consumption. Plan your outing with an air reserve and check the pressure gauge regularly. Never wait until the advertised time is up or the air runs out to arrange your return.

Can I use my tank alone?

No. Prepare to dive with a buddy. Agree on limits, signals and assistance arrangements before entering the water. Someone staying on the beach does not replace a buddy who can help. Choose conditions suited to your experience, and cancel the outing if visibility, current or your condition make it unsafe to proceed.

Can my health affect whether I can use it?

Yes. Breathing underwater places demands on the body that may be incompatible with certain health conditions or medications. If you are unsure of your fitness, consult a physician experienced in dive medicine before use. Also follow the age requirements in the user manual. Do not enter the water if you do not feel fit to dive.

Refilling, care and storage

Does the tank contain pure oxygen?

No. OXSEA tanks are designed for compressed breathing air. Do not use pure oxygen or a gas mixture that is not approved for your equipment. A bicycle pump or workshop compressor is unsuitable: reaching a pressure does not guarantee breathing-air quality. The equipment, filtration and refill procedure must all be appropriate for this use.

Which refill equipment should I choose for my model?

In the current range, the OXSEA manual pump is intended for the OX500. The mini compressor is suitable for the OX500 and OX1000. The Power refills all three models and is the compressor option specified for the OX2000. Check the fittings and instructions for your version. Follow the prescribed pressure, operating cycles, rest periods and maintenance in the user manuals.

Choose my refill equipment
How do I maintain breathing-air quality?

Use a system designed for breathing air, with the specified filtration maintained according to its manual. Position the intake in clean air, away from exhaust, fumes and chemicals. A filter does not make every atmosphere acceptable. Follow filter replacement intervals and maintenance procedures; the absence of an odor alone does not establish that the air is safe.

View filtration tutorials
What should I do before and after each outing?

Before use, check the overall condition, fittings, hoses, pressure gauge and air reserve according to the manual. After the outing, follow the fresh-water rinsing and drying procedure for your model, without letting water enter the system. Store the equipment away from heat and impacts. These everyday steps complement inspections; they do not replace them.

Does the tank need inspection or retesting?

Requirements depend on the model, its markings, its history and the rules in the country of use. Consult the user manual and have a qualified professional determine the necessary inspections or retests. Do not apply an interval found for a different tank. An impact, exposure to high heat or a defect may require an inspection before the usual due date.

Review my maintenance needs
What should I do after a leak, impact or damaged part?

Stop using and refilling the equipment. A leak, visible corrosion, deformation, an unreliable gauge or an impact calls for technical advice before returning it to service. Do not try to tighten or dismantle a pressurized fitting. Send support the model, circumstances and photos, then follow their instructions for inspection and, if needed, transport.

Prepare my technical support request

Travel and getting help

How do I prepare a tank for air travel?

Ask your airline about its transport conditions and check security rules at every stage of your journey. Acceptance varies by carrier and destination. A pressurized tank must not travel by air. Its preparation and any disassembly must follow your model’s procedure, after complete depressurization. Obtain these instructions before departure; never dismantle pressurized equipment.

Prepare my equipment for travel
Can I fly immediately after diving?

No: allow a dive-free interval before flying or traveling to altitude. Its length depends on dive profiles and repeated dives; using a mini tank does not remove this precaution. Plan your trip following DAN recommendations. If you have symptoms after diving, seek emergency assistance and urgent medical advice before any travel.

Read the flying-after-diving recommendations
Who should I contact if I feel unwell or have a dive incident?

If you experience unusual symptoms during or after a dive, contact local emergency services immediately and tell them that a dive took place. Give your location, symptoms and any available dive information. Do not wait for a support reply before seeking medical help. For a nonemergency equipment fault, keep the equipment out of service and contact OXSEA support.

Contact OXSEA technical support

Don’t take uncertainty underwater.

One team.
Before and after.

If there is a leak, a damaged part or unusual behavior, stop using the equipment. Never dismantle a fitting, tank head or pressure gauge while pressurized. Our troubleshooting tool helps you send the right information to support.

Unusual symptoms during or after a dive require urgent assessment. Contact local emergency services and tell them that a dive took place. OXSEA support does not replace emergency services.

Recreated from an OXSEA factory photograph.
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